In modern life, paper towels have become an essential item in homes, restaurants, hotels, and offices. With the diversification of market demand, paper towel manufacturers face increasingly complex production challenges: high production efficiency while also flexibly responding to varying packaging specifications and customer needs. Traditional paper towel machines often require manual adjustment of sheet count and size during the cutting and packaging process, which is not only inefficient but also prone to errors and increased production costs. To address this issue, the Napkin Tissue Paper Machine (napkin/facial tissue production machine) has introduced an intelligent automatic sheet count adjustment function, significantly improving production efficiency and product consistency.
Traditional paper towel machines require operators to manually set the cutting length and folding number according to packaging requirements when producing tissues of varying specifications. This method is not only time-consuming but also prone to inconsistent product specifications due to improper operation, compromising packaging quality. Modern Napkin Tissue Paper Machines are equipped with advanced automatic control systems that intelligently adjust the number of sheets through a PLC (Programmable Logic Controller) or touchscreen interface. Operators simply enter the desired packaging specifications and number of sheets per package into the system, and the machine automatically performs cutting and folding, eliminating the need for manual intervention.
This automated feature not only reduces human error but also significantly improves production efficiency. For example, the machine can quickly switch between sheet counts and folding methods for single-ply tissues commonly used in the catering industry and multi-ply tissues commonly used in households, meeting varying customer needs. Furthermore, for businesses producing small batches and multiple specifications, the automatic sheet count adjustment function significantly reduces changeover time, enabling flexible production and minimizing downtime.
Market demand for tissue packaging is increasingly diverse, ranging from small portable packages to large family packs, and from single-ply napkins to multi-ply tissues. Each size requires a different sheet count. The Napkin Tissue Paper Machine's intelligent control system easily adapts to these changes: whether packs contain 10, 50, or 100 sheets, the machine precisely cuts, ensuring a consistent number of tissues per pack.
Furthermore, the machine can accommodate various folding methods, such as C-fold, Z-fold, or half-fold, providing greater diversity in the appearance and user experience of the tissues. This high level of flexibility not only meets the needs of end users but also provides technical support for companies to expand into new markets.
Automatic adjustment of the number of tissues not only improves product consistency but also directly enhances production efficiency. By reducing manual intervention, operators can focus more on production management and quality control. Furthermore, precise control of the number of tissues per pack means less raw material waste, thereby reducing production costs. For large-scale manufacturers, this highly efficient and low-waste production model is undoubtedly a significant competitive advantage.
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