In modern production, automated equipment is gradually replacing traditional manual operations, making production more efficient and accurate. For the paper products industry, napkin production is a particularly prominent example. As market demands for paper product quality and output continue to rise, the intelligent features of the Napkin Tissue Paper Machine, particularly the automatic counting function, have become a crucial tool for improving production efficiency and management accuracy.

The automatic counting function of the Napkin Tissue Paper Machine refers to the machine's use of built-in sensors and control systems to monitor the number of each tissue in real time during the production process and accurately record the total production volume. Unlike traditional manual counting, the automatic counting function requires no human intervention and can maintain accurate counts even at high production speeds, avoiding errors caused by human error.

• Precise Control of Production Quantity

  In commercial production, output control is directly related to cost management and inventory management. The automatic counting function allows you to set production quantities for each day, batch, or case. When the set quantity is reached, the machine automatically stops or issues an alert. This not only reduces the risk of overproduction and paper waste, but also avoids order delays due to insufficient quantities.

• Improves Production Efficiency

  Manual counting is time-consuming and prone to errors in high-speed production environments. The automatic counting function tracks production progress in real time, ensuring that every tissue is accurately counted. This frees operators to frequently check production output, allowing them to focus more on key aspects such as equipment maintenance and quality control, thereby improving overall production efficiency.

• Reduces Labor Costs

  Napkin production lines typically operate at high speeds. Relying on manual counting is not only inefficient but also prone to statistical errors due to operator fatigue. The introduction of the automatic counting function significantly reduces reliance on manual counting, lowering labor costs while ensuring data accuracy.

• Easy Data Management and Analysis

  In modern industrial production, data is a crucial basis for optimized management. The automatic counting function transmits production quantity data to management systems in real time, digitizing production records. This data can not only be used to generate production reports, but also help companies analyze production efficiency, optimize production plans, and predict future raw material needs and inventory management.

Automatic counting in Napkin Tissue Paper Machines typically relies on high-precision sensors, a PLC control system, and a human-machine interface (HMI). As tissues pass through the cutting or folding mechanism, sensors detect each passing signal and transmit the data to the PLC system. The PLC system updates the production count in real time based on pre-set counting logic and displays it on the HMI interface. Operators can monitor production progress at any time and set automatic shutdowns or alarms as needed.