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|Machine Name:||Toilet Roll Manufacturing Machine||Edge Embossing:||Steel To Rubber|
|Embossing:||Air Control||Mother Roll Width:||1300-4000mm|
2800mm toilet roll manufacturing machine,
2800mm toilet paper roll machine,
2800mm toilet tissue making machine
This ACE-TRM Toilet Roll Manufacturing Machine, Perforate Toilet Paper Manufacturing Machine is with steel to rubber embossing unit and point to point deco lamination glue system. It is good quality high speed tissue converting machine to manufacture toilet paper, bathroom tissue, hygienic tissue, laminated kitchen towel roll etc. It is with the out-of-date latest technology in tissue paper converting. It adopts vacuum folding style. The mainly function of this machine is to manufacture commercial tissue paper products and away-from-home tissue paper products, embossed and laminated toilet paper rolls and kitchen towels. It is an ideal equipment to manufacture high grade away-from-home customized embossed tissue rolls.
1 Mother roll width 1200mm – 4000mm
2 Lamination system.
3 Embossing unit
4 Rewind and cut
5 Can connect to logsaw cutting machine
Technical parameters as below
|Output type||Toilet Roll Manufacturing Machine, Perforate Toilet Paper Manufacturing Machine|
|Mother roll width(mm)||1300||1800||2000||2200||2400||2600||2800||3000||4000||Customized|
|Mother roll diameter (mm)||Up to 2000mm or customized|
|Machine speed||250 m/min|
13-20g/m2 2-ply, 16-45g/m2 1-ply, wooden pulp paper or MG paper or nonwoven airlaid.
Other sizes please specify.
|Finished roll diameter||60-150mm.|
a. With Two jumbo roll back stands.
b. Driven by separate reduction motors, not belts and chains.
c. Jumbo Roll diameter: Max. Ф1200mm (Other size, please specify).
d. Core diameter: Ф76mm.
e. Pneumatic loading jumbo rolls automatically.
f. With 2 sets of cone pulleys hand wheels to control jumbo roll web tension.(Electrical type is optional)
g. Synchronism paper feeding unit. With wide flat belts for feeding the jumbo roll.
h. With hand wheel for adjusting each jumbo roll to the left or right.(Electrical type is optional)
a. With core tank for automatic feeding paper cores.
b. Core diameter adjustable.
c. With automatic perforation system: Perforation size is adjustable.
d. Perforation system can be switched OFF or switched ON. Able to produce rolls with perforation and without perforation.
e. With automatic finished roll tail trimming and sealing system to seal the logs with straight glue lines.
f. It can convert 1 or 2plies jumbo roll of difference gsm paper.
g. With thickened floor standing wallboard structure to ensure high speed running no vibration.
|Point to point Lamination system||
a. With one complete sets of point to point lamination units.
b. The whole design is copied Italy design.
c. Heavy chrome coating roll
d. Micro-adjustment of nips between the steel roll
e. Anilox roll for glue applicant.
f. Controlled by cylinders
g. Each lamination unit controlled by an independent reducer. When the machine stops, the motor will start running to rotate the anilox roll to prevent it getting dry.
E. Full Embossing Section (New technology copied Italy)
a. With 2 sets of steel-to-rubber full embossing units. (Embossing pattern provided by the buyer or recommended by us.)
b. Controlled by level-type pneumatic cylinders copied Italy design. Most other companies’ machines embossing units are controlled by screws or direct-pressing cylinders which make it very difficult to control the web tension and the paper will stick to the rollers, if you are not experienced enough, it will be big problem for you. They mostly put the embossing units on the steel frame, when the machine is running at high speed; it will definitely vibrate very much.
c. Embossing tension is adjustable.(Micro adjustment.) so that the machine can work with papers with different quality and different gsm.
d. Floor standing wallboard structure (thickened full steel plate support structure); to make sure the machine will NOT vibrate when running at high speed. Other companies adopt half steel frame for upper part and half steel part for lower parts, which is weak structure.
e. Crown on the embossing rolls.
f. Heavy chrome coating.
g. Famous brand bearings for embossing rolls, perforation rolls, etc.
G. Control system
a. Machine speed: 200-250m/min.
b. Speed of production is controllable.
c. With automatic count function. (How many sheets per roll or how big diameter per roll)
d. PLC control, internationally famous brand.
e. Human-Machine Interface (touch screen), internationally famous brand.
f. With inverter to stabilize the power fluctuation.(Variable Frequency)
g. With JOG function.
h. With emergency stop function.
i. Machine will automatically stop if paper break or paper jams.
j. Power: 5.5-7.5KW for main motor 3-phase AC380V 50HZ or customized.
k. Air pressure: 0.5Mpa(buyer supplied)
l. Machine weight: 3500kg.
m. Machine size: 6000x2500x1800mm.
n. Important parts:
Japan Omron sensors.
France Schneider electronics like contactors.
The best China bearings. (Even Japan NSK bearings for the main rollers.).
Taiwan Airtac cylinders.
Taiwan PLC, touch screen and inverter
The best brand motor made in China.
D. Important parts:
1. Taiwan DELTA Inverter. Much easier for operation. (Other companies use only buttons and even all inferior buttons, easy to damage. And they use Elctromagnetic speed control, easy to get broken.)
2. Japan Omron sensors for detecting paper break. (Other companies use inferior brands)
3. Franch Schneider electrical parts like breakers, contactors and relays. (Other companies inferior brands made in China)
4. French Schneider buttons (Other companies use bad quality buttons)
5. The best China bearings, even Japan NSK bearings for the main aprts. (Other companies use cheap inferior brands bearings)
6. Taiwan Airtac cylinders. (Other companies use not that good brand)
7. The best brand motor made in China. (Other companies inferior brand)
8. Stronger structure and better quality parts than others. Complete thickened wallboard steel plate structure to ensure high speed running, no vibration.
Free spare parts
1. Plastic tuckers. 4pcs
2. Band saws 4pcs
3. Timing belt 1 pc each type
4. tool kit
Finished products by this Toilet Roll Manufacturing Machine, Perforate Toilet Paper Manufacturing Machine:
Contact Person: tissuemachine